Windows 11 Unsuccessful trying to clone bootable partition on external USB drive to single flash drive

Zevik83

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I have a multi-partitioned Seagate USB drive with D: 32GB containing the Recovery bootable created from Winb11 24h2. Trying to clone to a single 128GB flash drive. Both source and destination are formatted Fat32. The software I am using (Macrorit - cheap alt. to Macrium) reports that Destination is too small. What am I missing or is there a Win11 tool to do this?
 

Solution
You’re very likely running into one of two common cloning gotchas — not a Windows bug.
Short diagnosis (most likely)
  • Macrorit is trying to clone the whole source disk (the multi‑partition Seagate) instead of just the 32 GB recovery partition — so it compares the entire source disk size (≈2 TB) with your 128 GB thumb and reports “destination too small.”
  • Or you selected a partition‑level clone but the tool is doing a sector‑by‑sector copy (or included hidden/reserved sectors), so the required target space is larger than the simple 32 GB label suggests. Either way the fix is: clone or image the recovery partition only (or make a WinRE USB the Windows way).
What I recommend (pick one):
Option A — Easiest / most reliable: Use...
You’re very likely running into one of two common cloning gotchas — not a Windows bug.
Short diagnosis (most likely)
  • Macrorit is trying to clone the whole source disk (the multi‑partition Seagate) instead of just the 32 GB recovery partition — so it compares the entire source disk size (≈2 TB) with your 128 GB thumb and reports “destination too small.”
  • Or you selected a partition‑level clone but the tool is doing a sector‑by‑sector copy (or included hidden/reserved sectors), so the required target space is larger than the simple 32 GB label suggests. Either way the fix is: clone or image the recovery partition only (or make a WinRE USB the Windows way).
What I recommend (pick one):
Option A — Easiest / most reliable: Use Windows’ Recovery Drive tool (no cloning)
  • Run Create a recovery drive (search recoverydrive.exe).
  • Plug the 128 GB USB, follow the wizard and check “Back up system files to the recovery drive” if you want WinRE plus system files. The tool will reformat the USB and create a bootable WinRE USB. This is the simplest way to get a bootable recovery stick and avoids cloning headaches. Note: the built‑in tool will erase the USB when it creates the recovery drive.
Option B — Image the 32 GB recovery partition and restore it to the 128 GB flash (recommended if you must replicate exactly)
  • Use an imaging tool (Macrium Reflect Free is free and reliable) or use Macrorit’s image/partition‑image mode rather than a full disk clone. Steps (high level):
    1. Create an image (backup) of the recovery partition (source D:) and save the .image file to some other drive (not to the thumb).
    2. In the restore/restore image dialog choose the 128 GB USB as the target and restore the image to it. During restore tell the tool to resize/expand the partition to fit the larger target. That avoids the “destination too small” error. Macrium and most good imaging tools let you expand the target partition on restore.
Option C — If you prefer to clone directly with Macrorit (what to check)
  • Make absolutely sure you choose “Partition Clone” (or partition image) and select only the 32 GB recovery partition as source — not the whole disk.
  • Check Macrorit’s clone options: disable any “sector‑by‑sector” or “copy all sectors” option so the tool copies used data only (that makes the required space smaller). If an option asks to include hidden/system partitions, uncheck it unless you actually need them. If Macrorit still complains, fall back to Option B (image + restore). (Community threads show this exact confusion is common when users accidentally choose “disk clone” vs “partition clone”.
Notes about FAT32, UEFI and bootability
  • UEFI systems expect the EFI boot area to be on a FAT32 partition. If you need a UEFI‑bootable recovery USB, the Recovery Drive tool or a WinPE/Rescue creator will create the correct FAT32 structure for you. Simply copying files to a FAT32 partition doesn’t always make it bootable unless the boot files/ESP are placed and registered correctly. If you use an imaging tool to restore the partition, it will usually preserve the boot files.
If you want a step‑by‑step now
Tell me which method you prefer and I’ll give precise steps for your tool:
  • “Use Recovery Drive (Windows)” — I’ll give the exact clicks and warnings.
  • “Macrium image + restore” — I’ll list the exact create‑image and restore steps (and how to expand the partition).
  • “Fix Macrorit clone” — tell me the Macrorit product name/version and I’ll walk you through the exact checkboxes to avoid the “destination too small” error.
If you prefer, paste a screenshot or the exact Macrorit error text and I’ll diagnose it and give the one command/click to fix it.
 

Solution
Yes, I now see that Macrorit will not let me select a single partition on the external Seagate. Trying to download Macrium Reflect Free gave me 4DDIG which I aready had and tried. Will try that one again. Stand by.
 

Good — that confirms the root cause. Short answer: Macrorit was likely trying to copy more than the single 32 GB partition (or was doing a sector‑by‑sector copy), so it compared a larger size to your 128 GB stick and said “too small.” The safest, simplest fixes are either (A) use Windows’ Recovery Drive (it builds a bootable WinRE USB), or (B) image just the 32 GB recovery partition with an imaging tool and restore that image to the 128 GB stick while letting the tool expand the partition on restore. Both approaches are explained below with exact, low‑risk steps you can pick from.
Which of these you probably want
  • If you only need a bootable WinRE USB to recover/repair machines: use Windows’ Create a recovery drive (recoverydrive.exe). It’s the easiest and guaranteed‑correct way to get a bootable recovery stick.
  • If you need an exact copy of that 32 GB recovery partition (so the target looks like the source partition): create an image of the partition and restore it to the 128 GB stick, telling the imaging tool to expand the restored partition to fill the larger target. Macrium Reflect Free or other reputable imaging tools do this well.
Step‑by‑step Option A — Windows Recovery Drive (fast, simplest)
  1. Plug the 128 GB USB into the PC.
  2. Search Start for Create a recovery drive → Run as administrator.
  3. Check “Back up system files to the recovery drive” if you want the full WinRE and click Next. (This WILL reformat the USB.
  4. Follow the wizard to completion and test by booting the machine from that USB.
    Why this often wins: it creates the correct FAT32/UEFI boot structure and WinRE files automatically — no cloning fiddliness.
Step‑by‑step Option B — Image the single partition and restore to the 128 GB stick (recommended if you must replicate the partition)
A. Create the image of the recovery partition
  1. Install Macrium Reflect Free (or another imaging tool you trust).
  2. In Macrium choose Create an Image of the partition(s) — select only the 32 GB recovery partition (D:) as the source, and choose a safe location on another drive as destination (do NOT store the image on the target thumb).
B. Restore that image onto the 128 GB flash and expand the partition
  1. In Macrium -> Restore -> Browse for the image you just made.
  2. Drag the recovery partition from the image onto the 128 GB USB as the target.
  3. Before starting the restore open the Restore Properties / Partition Options and set the target partition to use the full available space (resize/expand). Macrium & similar tools let you expand during restore — this avoids the “destination too small” error.
  4. Write the restore, then test the USB by booting it.
Tips and gotchas to watch
  • Make sure you choose a partition‑image/partition‑restore workflow — not “disk clone.” Disk clone will copy whole-disk layout and will compare whole‑disk sizes (causing “destination too small”).
  • Turn OFF “sector‑by‑sector” or “copy all sectors” options — those force a full sector copy and need the target to have equal or larger raw size. Use file‑level imaging (the default) so only used data is copied.
  • FAT32 limits: FAT32 has a 4 GB single‑file limit. Some recovery images / WinRE files can be large; imaging tools often write to NTFS and will restore correctly, but a plain FAT32 partition can be awkward for large image files. That’s another reason to let the imaging tool write the bootable structure or to prefer the Recovery Drive tool for WinRE. For a dual‑purpose stick (bootable + image) a common reliable layout is: small FAT32 ESP for boot/WinRE + NTFS for the image(s).
If Macrorit won’t let you select a single partition
  • Some “cheap” cloning utilities or limited editions don’t support partition clone on external/multi‑partition disks. Confirm you’re running the partition clone feature (not disk clone). If the UI still forces whole‑disk clone, switch to Macrium Reflect Free (or use your 4DDiG image tool if it supports partition images) and follow the image+restore method above.
Which method do you want me to walk you through now?
  • I can give exact, click‑by‑click Macrium instructions to image D: and restore/expand to the 128 GB stick. (I’ll include screenshots/wording to watch for.
  • Or I can give the exact Recovery Drive wizard clicks (fast).
  • Or, if you prefer to continue with Macrorit, tell me its exact product/version and paste the error text/screenshot — I’ll point out the exact option to change (partition clone vs disk clone and sector copy toggle).
Say which option (A = Windows Recovery Drive, B = Macrium image+restore, or C = continue with Macrorit) and I’ll post the exact step‑by‑step you can follow.
 

I'll have to Image. This Recovery is for a Dell that is currently inoperable, waiting for a spare part. So I cant do your simple Option A.

No - I think I have to quit this effort. Macrorit definitely will not let me select a single partition on the external multi-partitioned drive. And there are so many options in 4DDIG that I just cannot figure out what to do, having so little experience with that software. And I dare not mess up the D: Recovery partition on the external since I may need it to recover the Dell under repair. Unless you can give me a step by step for 4DDIG to Image the external D: partition, I have to quit this attempt.
 

OK — understood. Below are safe, clear, copy‑pasteable step‑by‑step instructions you can follow with 4DDiG so you image/clone only the D: (32 GB Recovery) partition to your 128 GB flash drive without touching any other partitions on the Seagate. I’ll give two 4DDiG approaches (non‑destructive image file, and direct partition clone). Do the IMAGE‑to‑FILE route first if you’re nervous — it’s safest because it leaves the source unchanged and gives you a fallback file. I’ll highlight the exact UI names you should see in 4DDiG so you can confirm you’re in the right place. 4DDiG docs confirm both workflows (partition clone, and Windows Backup / Restore). Before you start (must read)
  • IMPORTANT: Do not run any step that says “clean”, “wipe”, or “format” unless you explicitly want to erase the target. Always confirm the disk number/drive letter before confirming.
  • Have a different drive with free space available (not the 128 GB target) to store an image file if you follow the IMAGE route — this is your safety copy.
  • Close all apps that might access the Seagate. Run 4DDiG as Administrator.
  • If anything below looks different on your version, tell me the exact menu or button text you see and I’ll adapt the steps.
Option 1 — Safest: Create an image (.img/.bak) of D: and then restore that image to the 128 GB USB
Do this if you want a non‑destructive backup first (recommended).
A — Create the image of the recovery partition (source = D:)
1) Launch 4DDiG → choose “Windows Backup” or “Backup” (4DDiG Windows Backup UI). 2) Choose “Create Backup” (or “Backup Partition/Partition Backup” option). Select source: choose only the Recovery partition (D:). Confirm it shows ~32 GB.
3) Set destination: pick a safe folder on another internal/external drive (NOT your 128 GB flash). Give the image a clear name (e.g., Dell_D_recovery_2025‑11‑19). Click Next / Start Backup. Wait until it finishes and verify success in the 4DDiG UI. (This step leaves the source unchanged. B — Restore the image to the 128 GB flash
1) Plug the 128 GB USB in and confirm it appears in Windows Explorer (note its drive letter). If it has any data you care about, back it up now — the restore will overwrite the USB partition.
2) In 4DDiG → Windows Backup → choose “Restore” or “Restore from image.” Select the image file you created in A.
3) When prompted for the target, select the 128 GB USB. On the restore preview screen look for an option / checkbox to “Use full capacity on target” or a resize slider — select/enable it so the recovered partition will be expanded to fill the larger USB. If there’s an “Advanced” or “Partition size” field, set it to use the full available target size. (4DDiG’s restore preview shows the layout before you start — confirm visually. 4) Confirm and start the restore. Wait until 4DDiG reports “Restore succeeded.” Safely eject the USB and test by booting from it on the Dell (or test PC) — set BIOS/UEFI boot to USB. If it fails to boot, tell me the exact failure and we’ll fix boot entries. Why this is safest: you never touch other partitions on the source drive; you get an image file you can reuse later if something goes wrong.
Option 2 — Direct Partition Clone inside 4DDiG Partition Manager (faster if you prefer one‑step)
Use only if you’re comfortable and the target USB has no important data (it will be overwritten).
1) Launch 4DDiG → open “Partition Manager” or “Disk Copy” → choose “Clone Disk” then pick “Clone Partition” (the UI labels this “Clone Partition” and will show source partitions). 2) Select the SOURCE partition: carefully pick the Seagate disk and then the specific 32 GB recovery partition (D:). Confirm the source partition size and label in the preview.
3) Select the TARGET partition: choose the 128 GB USB partition as the target. IMPORTANT: ensure you select only the partition on the USB (not the whole USB disk entry) and that the 128 GB USB is the correct target by checking the drive size and the Windows drive letter.
4) In the clone options (preview screen) look for and UNCHECK any “sector‑by‑sector copy” or “copy all sectors” option — leave it unchecked so 4DDiG copies only used data (this allows cloning from a smaller partition to a larger target). If the UI offers a resize/fit option, choose “Fit to target” or similar. 5) Confirm the preview carefully — it should show the 32 GB source being cloned onto the 128 GB target (and the resulting layout). Click Start / Sure / Confirm. Wait for the operation to finish.
6) Safely eject the flash and test by attempting to boot from it. If it doesn’t boot, we can run 4DDiG’s rescue creation (see below) or add the EFI files. Extra safe checks and troubleshooting tips
  • If 4DDiG refuses to let you pick the single partition or insists on cloning the whole disk, STOP and do Option 1 (image file) first. Some versions require “Partition Manager” module (not Disk Copy) — confirm you’re in Partition Manager → Clone Partition.
  • If any dialog warns “This will overwrite the target,” double‑check the drive letter/size before confirming.
  • If the clone/restore fails with “destination too small” despite target being physically larger, verify the source’s used space (4DDiG shows used bytes). If used data >128 GB, you must reduce used size on source or pick a larger target.
  • If you need a bootable rescue environment for restore on the broken Dell: use 4DDiG’s “Create Rescue USB” (Windows Backup area) so you can boot the broken Dell and restore the image from the 128 GB stick or from the image file on another drive. That step will reformat the rescue USB — do it on a separate small USB.
If anything looks different in your 4DDiG UI
  • Tell me the exact menu text you see (copy/paste the button names or post a photo). I’ll walk you step‑by‑step. If you want, copy/paste the small status preview screen (source size and used size lines) that 4DDiG shows before you confirm and I’ll confirm it’s safe to proceed.
Quick checklist you can follow now (short)
  1. Make image of D: to another drive (4DDiG → Windows Backup → Backup partition D:) — VERIFY success. (Recommended.
  2. Restore that image to your 128 GB USB and select the option to expand to full target capacity — or use Partition Manager → Clone Partition and choose “Fit/expand to target” and UNCHECK sector‑by‑sector copy.
  3. Test USB by booting the target machine (or at least check the files are present). If boot fails, paste the exact boot failure text and I’ll give the fix (usually bcdboot or re‑create the UEFI entries).
Want me to guide you live (one click at a time)?
  • Say “I’m at Step A1” after you open 4DDiG and I’ll tell you the next click and wait for your “Done” before continuing. I’ll not ask you to confirm any destructive step until you paste the preview lines exactly (so we avoid selecting the wrong disk).
If you decide to quit — don’t worry
  • If you’d rather stop now, that’s totally fine. You already did the prudent thing by not experimenting without a safety image. If you want, I can prepare an exact copy/paste checklist you can follow next time (I’ll include screenshots text/labels to watch for).
Which do you want now: I’ll give the exact 4DDiG menu clicks for Option 1 (image & restore) step‑by‑step, or Option 2 (direct partition clone)? Say “Image” or “Clone” and I’ll start with the first GUI click and wait for your “Done.”
 

I see on Menu "File Backup" then "System Backup" then ""Disk/Partition Backup" and chose that last one but it does not see the external Seagate. Just sees the C: Drive and the 128GB flash drive. Note at top reads "Disk/Partition to Backup Not Found"
 

Thanks — that helps. 4DDiG not seeing the Seagate usually means one of three things: 4DDiG wasn’t run elevated, the app is looking only for system disks (or “fixed” disks) and the enclosure is reporting as removable, or the Seagate’s partitions don’t have letters / are hidden. Let’s quickly check those and get you on the image path safely.
Please do these three quick checks and paste the outputs (or tell me what you see):
1) Run 4DDiG as Administrator
  • Close 4DDiG. Right‑click its shortcut → Run as administrator.
  • Open Disk/Partition Backup again and see if the Seagate partitions appear. If they appear, proceed with “Image” (I’ll give exact clicks). If not, continue below.
2) Confirm Windows sees the Seagate (Disk Management)
  • Press Win+X → Disk Management.
  • Do you see the Seagate disk there? If yes, note:
    • Disk number (Disk 1, Disk 2, etc.
    • Partition(s) on it (sizes) and whether each has a drive letter (D:, E: etc.
  • If any partition has no letter, right‑click → Change Drive Letter and Paths → Add → assign a temporary letter (this can make it visible to backup tools).
3) Paste these admin command outputs here (copy/paste the whole output)
  • Open PowerShell (Admin) and run:
    Get-Disk | Format-Table Number,FriendlyName,BusType,PartitionStyle,Size,IsRemovable -Auto
    Get-Volume | Format-Table DriveLetter,FileSystem,SizeRemaining,Size,HealthStatus -Auto
  • Also (optional) in an elevated Command Prompt run:
    diskpart
    list disk
    list volume
    exit
Why I ask: those outputs show whether Windows classifies the Seagate as removable (IsRemovable = True) or fixed, and whether the partitions have letters — both explain why 4DDiG might hide them. If IsRemovable = True we’ll use a different path (image via Macrium or use 4DDiG’s Partition Manager module or create a VHDX on the Seagate) rather than forcing a partition clone.
If 4DDiG still won’t show the Seagate after you ran it as Admin and Disk Management shows the partitions with letters:
  • Use 4DDiG → Windows Backup → Disk/Partition Backup again and choose the partition by its drive letter (D:). If 4DDiG still says “not found,” switch to the Image route: in 4DDiG choose Disk/Partition Backup → Create backup image of D: (save image to another drive) → then Restore image to 128GB and choose “Use full capacity / expand to target” in the restore options. (I’ll give the exact click sequence if you prefer.
If you prefer to stop messing with 4DDiG and I walk you through Macrium Reflect Free imaging instead, say “Macrium steps” and I’ll post the exact clicks to image D: and restore/expand to the 128 GB stick.
Which do you want next — (A) run the checks and paste the outputs so I can diagnose why 4DDiG doesn’t see the Seagate, or (B) skip straight to Macrium image+restore instructions?
 

Great- now it does show the Seagate when run as Administrator. lets me pick the single D: partition on the external. Hit Start ... and now I have to buy it to go any further !! So I am going to try Macrorit which I did purchase awhile ago, run it as Admin and see if I can do same. Stand by.
 

Great — nice progress. Good call running 4DDiG as Administrator (that’s why it suddenly saw D:). Two short next steps and then options depending on what Macrorit does:
1) If Macrorit accepts a partition clone (what to do there)
  • Run Macrorit as Administrator.
  • Choose Partition Clone (not Disk Clone). Select ONLY the D: recovery partition as the source.
  • Select the 128 GB flash as the destination partition (confirm by letter/size).
  • IMPORTANT: disable any “sector‑by‑sector” / “copy all sectors” option so the program copies used data only (that lets a smaller‑used partition fit into a larger target).
  • If there’s a “Fit to target / Resize” option, enable it so the restored partition expands to use the 128 GB.
  • Double‑check the preview (source = ~32 GB D:, target = 128 GB flash) and confirm. Then run.
    If Macrorit shows the right preview, it should work. If Macrorit asks you to pay at that point and won’t perform the partition clone, stop — don’t force anything. (You already saw 4DDiG requires purchase to proceed, so this is expected behavior for some paid features.
2) If Macrorit requires purchase or you prefer a free, reliable path — Macrium Reflect Free (recommended)
I suggest using Macrium Reflect Free to create a partition image of D: and restore it to the 128 GB stick (you already planned imaging would be safest). Here are exact, small steps:
A — Create an image of the D: partition
  • Install / run Macrium Reflect (run as Admin).
  • Click “Create an image of the partition(s) required to backup and restore Windows” or use “Create an image” and then select only the D: partition as the source.
  • Choose a destination folder on another drive (NOT the 128 GB stick) and start the image. Wait for completion and verify the image.
B — Restore the image onto the 128 GB USB and expand
  • Plug the 128 GB USB in. In Macrium, go to “Restore” → “Browse for an image” and open the image you created.
  • In the restore view, drag the D: image partition onto the 128 GB USB disk area (don’t overwrite other disks).
  • Click the partition on the target (or “Cloned Partition Properties”) and set the partition size to the full available target (there’s a slider or a size box) — this expands the partition to fill the 128 GB.
  • Start the restore. When finished, safely eject and test by booting from that USB on the Dell (or another machine).
    Macrium’s image+restore workflow handles used‑space copying and resizing during restore — that avoids the “destination too small” trap.
A couple of practical notes and reminders
  • Don’t proceed with any operation that says “format” or “clean” on the Seagate unless you are prepared to wipe it. You don’t want to risk losing the original recovery partition while the Dell is still unfixable.
  • FAT32 single‑file limit: if any single file inside the recovery is >4 GB, a plain FAT32 copy can be problematic. Imaging/restore avoids this by restoring the exact filesystem or using NTFS on the target as appropriate.
  • After you create the USB, test it by booting a PC to confirm the recovery environment works before relying on it for the broken Dell.
If you want, I’ll:
  • Wait while you try Macrorit — and if it asks for payment at the moment it needs to clone, I’ll walk you through the Macrium image+restore steps (step‑by‑step, one click at a time).
  • Or, if you prefer, I can give the exact Macrorit menu names to look for (Partition Clone → options) — tell me the Macrorit product name/version if you want that.
Which do you want me to stand by for — (A) you try Macrorit now and I wait, or (B) I give the Macrium step‑by‑step immediately?
 

Nasty Nasty - I purchased the Expert Pro version of Macrorit with lifetime free upgrades and it still will not let me select the single D: partition on the external hard drive. Yes even run as Administrator. So guess I have to look into purchasing 4DDIG - which is not Free as advertised for what I wanted to do.
 

Totally understandable — thanks for sticking with it. You don’t need to buy 4DDiG. The clean, safe route is to use a free imaging tool (Macrium Reflect Free) to make an image of the single D: recovery partition and then restore that image to the 128 GB stick while expanding the partition on restore. That avoids touching any other partitions on your Seagate and avoids the “destination too small” trap. This is exactly the workflow I recommend.
Below are the exact step‑by‑step Macrium instructions (concise, follow in order). I’ll assume you’ll run Macrium as Administrator and that you have another drive with enough free space to hold the image (if not, tell me where you can save the image and I’ll adapt).
A — Prepare
  1. Download & install Macrium Reflect Free (if not already).
  2. Run Macrium Reflect as Administrator (right‑click → Run as administrator).
  3. Optional but recommended: create Rescue Media now (Macrium → Other Tasks → Create Rescue Media). Put the rescue on a small USB so you can boot and restore if needed.
B — Create an image of the D: recovery partition (safe, non‑destructive)
  1. In Macrium main window click “Create an image of the partition(s) required to backup and restore Windows” or click “Create an image of the partition(s) selected” and then choose only the D: partition in the source list. (Make sure only D: is ticked.
  2. For Destination, choose a different drive/folder (NOT the 128 GB flash). Give the image a clear name. Click “Next” → “Finish” → “OK” to start the image. Wait for the operation to complete and verify it shows “Backup completed successfully.”
    (If Macrium warns about open files it will handle them; just let it finish.
C — Restore that image to the 128 GB USB and expand the partition
  1. Plug in the 128 GB USB and note its drive letter in Explorer. Run Macrium as Admin.
  2. In Macrium → Restore → “Browse for an image or backup file” → open the image you created.
  3. Select the image and click “Restore Image.” You’ll see the image partitions on the left and your target disks on the right. Drag the image’s D: partition onto the 128 GB USB disk area (target).
  4. IMPORTANT: Click the partition on the target (or right‑click it) → “Cloned Partition Properties” (or “Restore Partition Properties”). Use the slider or size box to expand the partition to fill the available space on the 128 GB stick (choose “Maximise” / set to full capacity). Also ensure you DO NOT choose “sector‑by‑sector” copy — leave default (file‑level) so it copies only used data.
  5. Confirm the preview — it should show source ~32 GB → target 128 GB (expanded). Click “Finish” → “OK” to start the restore. Wait until Macrium reports success.
D — Test the USB
  1. Safely eject the USB. On a spare PC (or the Dell when it’s ready) enter the Boot Menu / UEFI and boot from the USB. Confirm the recovery environment loads.
  2. If it does not boot: let me know the exact error (black screen, “No bootable device”, or Windows Recovery screen). I’ll give the exact fix (usually a small bcdboot / diskpart sequence to recreate the UEFI boot files). For example, in WinPE the fix often is:
    • diskpart → list vol → select vol <EFIvol> → assign letter=S → exit
    • bcdboot C:\Windows /s S: /f UEFI
      (Only run that if you boot to WinPE and the boot files are missing — I’ll guide you with exact volume numbers.
Why this works and why it’s safe
  • Imaging the partition and restoring lets Macrium copy only used data and expand the partition on the target, avoiding “destination too small.”
  • You keep the Seagate source untouched (you made an image first) — so you won’t lose the original recovery if you need it later.
If you want I can:
  • Wait while you run Macrium and guide you click‑by‑click (I’ll wait for your “Done/Next” after each step). — OR —
  • Post tiny screenshots/text cues to watch in Macrium so you’re 100% confident what to click.
Which do you prefer — I’ll stand by and walk you through Macrium step‑by‑step, or do you want the short checklist above and to try it yourself?
 

Suggest you see what happens if you download "Macrium Reflect Free". You get 4DDIG downloaded !!! Now what say you to that ??
 

Thanks — that explains everything. You almost certainly clicked a wrong download link / ad that delivered Tenorshare’s 4DDiG instead of Macrium. 4DDiG is a commercial partition/imaging product (Tenorshare) and their pages will show “Free download / Buy” — so it’s easy to be redirected to it by a search results page or an ad. What likely happened
  • A search result or sponsored link led to Tenorshare’s 4DDiG page instead of Macrium’s installer. That’s common when sites with similar keywords or download aggregators appear in search results.
Two safe, practical choices now (pick one)
1) Use Macrium Reflect (recommended for your imaging workflow)
  • Note: Macrium retired the classic “Reflect Free” on their main pages a while ago; current Macrium downloads are trial / commercial editions or older free installers hosted on mirrors. If you want the Macrium workflow I recommended (image D: then restore to the 128 GB stick), you can:
    • Download Macrium Reflect (trial or the old free installer) from an official / reputable source (Macrium pages or reliable mirror). Verify you’re on Macrium’s site before downloading.
    • I’ll walk you step‑by‑step through creating the image of D: and restoring/expanding to the 128GB target (we already have that procedure ready).
  • If you want, I’ll show exactly where to click on the official Macrium download page and what file name / publisher to expect so you don’t accidentally download the wrong thing.
2) Use Clonezilla (completely free, reliable, a bit more manual)
  • Clonezilla Live is free OSS and will do partition imaging/cloning reliably. It’s slightly more “techy” (you boot a Clonezilla USB and run the imaging restore there), but it avoids paid software and redirect problems. I recommend it if you don’t want to fuss with trial licenses. Official downloads and USB setup instructions are on Clonezilla.org.
Immediate, safe next steps I recommend
  1. Don’t run any more installers you’ve just downloaded (if you downloaded 4DDiG by mistake).
  2. If you still want Macrium: go to the official Macrium download page (or tell me and I’ll paste the exact official link you should use) and download the installer. Verify the installer’s publisher / digital signature after download (right‑click → Properties → Digital Signatures: should say “Macrium Software”). If you paste the filename you downloaded I’ll confirm whether it’s the right file.
  3. If you want to avoid potential paywalls / confusion, download Clonezilla Live and make a bootable USB with Rufus (I’ll give step‑by‑step if you want). That will let you image the D: partition safely to an image file (on another drive) and then restore it to the 128GB stick.
Which do you want me to help with next?
  • If “Macrium”: I’ll give the exact official download link to use and then walk you click‑by‑click through image → restore/expand (run as Admin). I’ll also show how to verify the installer so you don’t get 4DDiG again.
  • If “Clonezilla”: I’ll give the exact Clonezilla download link and the simple Rufus/Etcher steps to make a bootable USB, then the commands/steps to image D: and restore to the 128 GB flash.
Say “Macrium” or “Clonezilla” (or “Both — help me pick”) and I’ll start with the exact first click/download and stay with you until the image/restore is done.
 

Yes, plse give exact link to the free 64-bit edition which is Version 7. Version 8 is already not free.
 

Good — you can download the v7 64‑bit installer directly from Macrium’s servers here:
A couple quick important notes before you run it
  • Macrium officially retired the Free Edition support (the product family moved to newer paid/licensed versions); older free installers (including v7) can still be downloaded and used but are no longer receiving updates after Jan 1, 2024. If you keep an older build, don’t enable automatic updates.
  • Verify the download’s digital signature/publisher before running: right‑click the .exe → Properties → Digital Signatures tab — it should show the Macrium/Paramount publisher. Also, scan the file with your AV or VirusTotal if you want extra assurance (community scans show the official Reflect installers have clean results).
If you want, I’ll:
  • Walk you click‑by‑click through the Macrium image → restore/expand workflow (we already prepared that) once you’ve downloaded and installed v7 — say “Walk me through Macrium” and I’ll wait for your prompts.
  • Or, if you prefer, I can also give a Clonezilla (free) workflow instead.
Which would you like next — Macrium step‑by‑step or Clonezilla instructions?
 

Yourm link comes back with lotsm of N/A N/A N/AQ - Not Available. Have you a mirror site to guide me to ?
 

Thanks — I dug into this. Short version: Macrium did stop issuing updates to the old Free edition, but v7 installers are still available from Macrium’s servers and from good download mirrors. If the direct server link I sent earlier returned N/A it was probably a temporary/redirect issue or a stale link. Here are safe, working ways to get the v7 x64 installer and what to check before you run it.
Two trusted sources to try (pick one)
1) TechSpot (trusted download mirror — v7 Free builds are hosted here). Use their Macrium Reflect Free page and pick the 64‑bit installer. This is a convenient mirror if the Macrium site downloader is confused. 2) Macrium’s own archives / KB — the v7 branch and update files are still hosted under Macrium’s update servers (they’ve archived v7 builds; Macrium’s KB documents v7 and its EOL). If the public “Reflect Free” page behaves oddly, the archive URLs and KB confirm the v7 files existed and which builds were current. Use the Macrium KB to confirm version/build you want before using a mirror. What to download (exact filename to look for)
  • Look for the 64‑bit installer named like reflect_wkstn_setup_x64.exe or reflect_setup_x64.exe for v7 (the TechSpot page shows the correct file entries). If you see a different product name (Tenorshare / 4DDiG) — stop and don’t run it.
How to verify the installer is legitimate (do this after download, before running)
  1. Right‑click the downloaded EXE → Properties → Digital Signatures tab. The signer should be “Paramount Software UK Ltd” / “Macrium Software” (the official publisher). If no Microsoft‑style signature or the signer is not Macrium/Paramount, delete the file and don’t run it.
  2. Scan the file with your antivirus or upload it to VirusTotal if you want extra assurance.
  3. If you prefer, I can check the exact filename you downloaded — paste it here and I’ll confirm whether it looks like an official Macrium v7 installer.
If the Macrium official page still redirects you to 4DDiG or an ad
  • Use TechSpot (mirror) or ask me and I’ll fetch the current official Macrium download page (I can paste the exact Macrium URL for the current Reflect trial). TechSpot’s download page is a reliable alternative when vendor download pages are confusing.
Quick reminder about Free / EOL
  • Macrium’s Free edition lifecycle changed: the “Free” branch is retired and v7 support ended earlier, but v7 installers remain usable. The KB notes v7 extended support ended and Macrium encourages moving to newer builds. That said, v7 still works for imaging and restoring for most home use. If you want fully supported up‑to‑date software, consider the current Macrium release (trial/paid) or use Clonezilla (free OSS).
What I can do for you next (pick one)
  • If you want Macrium v7: I’ll post the direct TechSpot download link (or the Macrium download link) and then walk you, step‑by‑step, through installation and the image→restore→expand procedure for your D: recovery partition (I’ll wait for you at each click).
  • If you prefer a completely free route: I’ll give Clonezilla live USB steps (download, make bootable USB with Rufus, image D: to a file on another drive, then restore to the 128 GB flash). That is slightly more manual but 100% free and reliable.
Tell me which you prefer — “Macrium (TechSpot mirror) and step‑by‑step” or “Clonezilla Live” — and I’ll post the exact first download link and then guide you through the imaging/restore process one click at a time.
 

I give up ! I have spent hours on this and all your leads gave me multiple locations for the same .exe file that downloads and freezes my File Explorer when I trym to execute. So I found that trying to quit 4DDIG I get repeated requests to reconsider, and finally end up with a $40+tax offer for a paid Pro lifetime edition with registration code. So I am on my way with 4DDIG which looks like it will work with this paid subscription. Bye.
 

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