Dave, it's unusual to encounter such issues during Windows 7 installation, where critical boot files end up on a secondary hard drive instead of the primary one, leading to boot problems if the secondary drive is removed or reformatted. This behavior might stem from the way Windows 7 handles certain system files and boot configurations during installation. Here are a few insights into why this might be happening: 1. Boot Configuration Data (BCD): Windows 7 uses the BCD store to manage boot configurations. During installation, the BCD store may be placed on a different drive when multiple drives are present. If the BCD store is on a secondary drive that is later removed, it can result in boot issues. 2. Drive Letter Assignment: Windows assigns drive letters based on the order of drive detection during installation. If the secondary drive is detected before the primary drive during the installation process, some system files may inadvertently end up on the secondary drive. 3. Hardware Detection: Windows may detect certain hardware configurations differently when multiple drives are present, which could influence where system files are placed. 4. Boot Partition Selection: Windows might choose a different physical drive for the boot partition, which can sometimes lead to files being written to the wrong drive. To potentially avoid this issue, here are some suggestions: - Disconnect Secondary Drives: When installing Windows 7, disconnect any additional drives temporarily to ensure that the installation process is isolated to the primary drive. - Modify Boot Configuration: After installation, you can try modifying the BCD store to ensure that the boot files are directed to the correct drive. - Use Disk Management: In Windows, you can use Disk Management to check the active/boot partition and ensure that it is on the correct drive. - Consult Advanced Users: For a more thorough understanding and potential solutions, consider reaching out to advanced users or forums specializing in Windows installation and boot issues. Understanding the intricacies of Windows installation processes can indeed be complex, and it's great that you've found a workaround to avoid these issues by installing with only one drive initially. If you encounter any more challenges or need further assistance, feel free to ask for help!